AnyPCBA PCB and PCBA case studies

Pet Self-Service Washing Machine – Smart Control Board PCBA Solution

Project Background

Traditional pet washing equipment relies on manual operation, making it difficult to achieve unmanned, self-service operation. This project required an intelligent control board for a pet self-service washing and drying machine, replacing manual control with automated, smart functionality.

Key Hardware Requirements:

  • Reliable Motor Control: Driving water pumps, circulation fans, and high-power heating elements for drying

  • Multi-Sensor Integration: Temperature, humidity, water level, flow rate, and door status monitoring

  • Remote Connectivity: 4G and WiFi communication for cloud management and mobile payment

  • Rugged Design: Operation in high-humidity, dusty environments with vibration resistance

Our PCBA Solution

We designed a highly integrated smart control board as the core control unit for the pet self-service washing machine.

Key design features:

  1. Main Control Platform

    • Industrial-grade ARM Cortex-M MCU with extensive I/O and processing capability

    • Real-time processing of multiple sensor inputs and control logic

  2. Communication Module

    • Onboard 2.4G WiFi and 4G CAT.1 cellular modules

    • Bidirectional data exchange with cloud servers

    • Supports remote monitoring, OTA firmware updates, and remote diagnostics

  3. Motor & Load Drive

    • Multiple high-reliability MOSFET driver circuits

    • Precise control of washing pumps, circulation fans, and high-power dryers

    • Over-current, over-temperature, and stall protection

  4. Sensor Integration

    • High-precision analog front-end for water temperature, air temperature/humidity, water level, flow rate, and door status

    • Real-time data acquisition for control decisions

  5. Payment & Control Interface

    • Integrated 4G module with QR code payment interface

    • Cloud-initiated wash cycle start/stop via APP

    • Reliable transaction and control handshake

  6. Power System

    • Wide-input AC-DC switching power supply

    • Isolated, stable DC power for control board, communication modules, sensors, and motor drivers

  7. PCB Manufacturing

    • Heavy copper PCB for high-current motor drive circuits

    • Conformal coating for moisture and dust protection

    • Designed for long-term reliability in high-humidity, vibration-prone environments

Technical Specifications

ParameterSpecification
Main MCUIndustrial-grade ARM Cortex-M
Communication2.4G WiFi + 4G CAT.1
Motor DriveMulti-channel MOSFET drivers with protection
SensorsTemperature, humidity, water level, flow, door status
Power InputWide-range AC-DC (industrial grade)
PCB FeaturesHeavy copper + conformal coating
InterfaceQR code payment, cloud control
Application EnvironmentHigh-humidity, dusty, vibration

Results and Value Delivered

  • Complete Hardware Solution: Delivered a fully functional control board PCBA

  • Industrial-Grade Reliability: Robust design for harsh environments

  • Manufacturing Ready: Design optimized for production

  • System Integration: Enabled cloud connectivity and mobile payment functionality

  • Rugged Construction: Heavy copper and conformal coating for long-term durability

Application Areas

  • Community self-service pet wash stations

  • Pet hospitals and grooming salons

  • Shared economy smart hardware terminals

  • Commercial vending equipment


Ready to develop your smart vending or self-service hardware project? Contact us to learn how AnyPCBA can support your product development and production.

https://www.anypcba.com/contact-us/

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