AnyPCBA PCB and PCBA case studies
Our client, a consumer electronics brand, needed a high-performance, cost-effective PCBA solution for their next-generation 4K action camera and dash cam product line. The design required 4K video processing capability, multiple high-speed interfaces, and reliable operation in automotive temperature ranges.
The project had to balance performance, size, and cost — a common challenge in consumer electronics where design cycles are short and margins are tight.
Key Hardware Requirements:
4K Video Processing: Support for 4K+1080P dual-stream video recording
Multiple High-Speed Interfaces: MIPI (camera), EMMC (storage), USB, HDMI (output)
Compact Form Factor: 4-layer PCB with 12 functional modules
Thermal Performance: Operation across automotive temperature range
Signal Integrity: High-speed MIPI and memory interfaces with strict timing requirements
We delivered a complete PCBA solution based on the SSC8836Q processor — a dual-core Cortex-A53 platform with integrated security features and 4K video processing capability.
Key design features:
Processor Platform
SSC8836Q dual-core Cortex-A53 processor
Integrated cryptographic engine for secure boot
4K+1080P video processing with dual-stream support
High-performance memory interface for DRAM and flash storage
High-Speed Interface Design
MIPI interface: Optimized routing for high-speed camera data with controlled impedance
EMMC storage: Direct connection for reliable onboard storage
USB interface: High-speed data transfer for file access and firmware updates
HDMI output: Video output for display and playback
Compact 4-Layer PCB
12 functional modules integrated on a 4-layer board
Strategic component placement — processor centered, supporting components placed around it
Careful partitioning of analog, digital, and power sections to minimize interference
Power Distribution & Signal Integrity
Modular copper pour for power distribution
High-current paths (>1A) implemented with power planes rather than single traces
Impedance-controlled routing for high-speed signals
Complete reference planes maintained for critical signal paths
Design for Manufacturing
DFM review to eliminate acid traps, ensure sufficient annular rings, and verify component clearances
Panelization optimized for efficient assembly
Design validated for high-yield production
| Parameter | Specification |
|---|---|
| Processor | SSC8836Q (dual-core Cortex-A53) |
| Video Processing | 4K + 1080P dual-stream |
| Interfaces | MIPI, EMMC, USB, HDMI |
| PCB Layers | 4 layers |
| Functional Modules | 12 (MIPI, EMMC, USB, HDMI, power, memory, etc.) |
| Application | Action camera, dash cam, streaming rearview mirror |
| Key Features | Secure boot, high-speed data transfer, compact design |
Compact Integration: 12 functional modules on a 4-layer board — balancing cost and performance
High-Speed Performance: Reliable 4K video recording with stable data throughput
Signal Integrity: Careful routing ensured MIPI and memory interfaces met timing requirements
Design for Manufacturing: Optimized for high-yield production
Fast Time-to-Market: Accelerated development through proven design methodology
4K action cameras
Dash cameras / driving recorders
Streaming rearview mirrors
Consumer video recording devices
Automotive video systems
Ready to develop your 4K video or dash cam project? Contact us to learn how AnyPCBA can support your product development and production.
